01
Raw material and supplier controls
Suppliers are qualified before a material is ordered. Every incoming lot is received, sampled and tested against its specification, held in quarantine, and released by Quality before it can be weighed into a batch.
02
Manufacturing and in-process controls
Compounding runs against an approved master batch record. In-process checks (pH, viscosity, appearance, fill weight, torque, codes) are recorded as the batch runs, and in-line cameras catch a fill or a label that drifts while the line is still running.
03
Laboratory testing and batch release
Finished product is tested in our own laboratory: micro, pH, viscosity, specific gravity and the appearance checks on the spec. The batch record is reviewed line by line and the batch is dispositioned by the Quality Unit before anything ships.
04
Stability and product lifecycle
Stability at 40 °C and freeze-thaw, packaging compatibility and preservative efficacy before launch; ongoing stability and retained samples for the life of the product. A change to a formula, a material or a pack goes through change control, not around it.
05
Quality systems and continuous improvement
Deviations, out-of-specification results and complaints each get an investigation with a root cause and a CAPA before the batch moves. Procedures are controlled documents, the team is trained against them, and internal audits check that the paper matches the floor.
06
Regulatory and compliance support
An in-house regulatory group works alongside Quality from the brief onward, so the formula, the claims and the label are checked for the intended market before the first batch is made, not after.